Palletization Solutions
Automated Palletizing
The Plus One Robotics Palletizing System can handle a variety of pallets, helping increase flexibility and speed as compared to manual operations. Importantly, the Plus One Robotics Palletizing system supports multiple package types, from mixed SKU and rainbow to single SKU. Users find a reduction in picking and sorting times by approximately 30%, which in turn can reduce the costs associated with these operations.
For a demonstration or to find out more on how we can boost your single SKU or mixed palletizing operations, contact the Plus One Robotics team here.
Download the Automated Palletizing Brochure
Palletizing Capabilities
Empty Pallet Detection
Confirms the placement of an item on the pallet stack.
Item Classification
Classifies items by package type to dynamically adjust grip strategy, acceleration/deceleration, speed, and change path or end effector.
Place Verification
Images the place zone to confirm that only a single case was placed to prevent double induction.
Offset Picking
If the item to be picked is smaller than the robot end effector, an offset is automatically calculated for the pick to prevent damage to adjacent items on the pallet.
Item Sizing
Measures and verifies the size of items to be palletized.
Multi-Picking
Picking multiple items for palletizing, resulting in higher throughput levels.
Supported Item Types
Boxes, over-wrapped trays, cartons, bags
Supported Edge Cases
Banded cases, cases with gaps, oblong packaging
Highlights
- Overcome case variability with award-winning AI-powered vision software
- Improve workplace safety and repetitive stress injuries
- Achieve higher throughput and lower labor costs
- Address labor shortages
- Decrease parcel exception rate through human-in-the-loop intervention
- Improve automation deployment time requiring minimal floorspace
Specifications
- Throughput: 350-700 PPH
- Accuracy: 99% quality
- Supported Items: Boxes, overwrapped trays, cartons, bags
- Max. parcel weight: Up to 50 lbs.
- Min parcel size: 6” x 6” x 6”
- The Application includes: PickOne™ Vision Software, Gripper, Robot Arm, Pallet Dispenser, Vacuum System, Lighting, Vision Sensors, HMI, Conveyance, Safety